The Vortex Tube Approach
by Steve Broerman
April 1, 2009
With no moving parts, a vortex tube cooling system
spins compressed air into a vortex where hot and cold airstreams are separated
at rotational speeds of up to 1 million rpm. The hot air is muffled and
exhausted out the back of the unit, while the cold air reaches as low as 50°F
(28°C) below the compressed air inlet temperature. The cold air stream passes
through an external muffler before being released into the electrical enclosure
where it creates a positive pressure (1 to 2 psi) to keep external contaminants
from entering the cabinet. As cold air loses its refrigeration to cool the
electronics, it forces rising hot air out of vent openings. A built-in
mechanical thermostat operates a valve to control airflow and cooling to
maintain the cabinet within a temperature range of 80 to 90°F (27 to 32°C).
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