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Home » Cooling Tower Basics: Piping and Controls

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Water CoolingCompressors/CondensersCooling TowersValves & PipingAll Process Industries
Industrial Evaporative Cooling

Cooling Tower Basics: Piping and Controls

Properly engineered condenser, chiller and cooling tower piping and controls will improve heat transfer and avoid problems such as air slugging and pumps losing prime.

March 1, 2016
Christopher M. O'Boyle
KEYWORDS common condenser water system / cooling tower feed water and makeup water / cooling water pumps / evaporative condensers / evaporative cooling / net positive suction head (NPSH) / piping multiple-cell cooling towers
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For most industrial manufacturing, electric power generation and even air-conditioning needs, cooling towers are a critical element of the design. Cooling towers work on the principle of heat rejection: They extract heat to the atmosphere through evaporative cooling. The towers themselves are enclosed, steady-flow devices for cooling water by evaporation through direct contact with air. Cooling towers are used in water-cooled refrigeration, industrial process systems and commercial HVAC air-conditioning.

A simple way to appreciate how a cooling tower works is to consider the “beach effect.” On a 95°F (35°C) day with 95 percent humidity, a dip in the water is incredibly refreshing. When you get out of the water and are still damp, what happens when a breeze blows? You feel cool as the breeze evaporates the water on your skin. This is the basic premise behind evaporatively cooled equipment.

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